Fully Automatic Spring Roll Production Line 3500 uchun 4000 Pieces an hour 30g to 40g Egg Rolls
Spring roll production line is a technological marvel that automates the production of spring rolls, from pastry sheet formation to stuffing filling, folding and rolling.
Spring roll making machine DT-SR4000 is able to make vegetable spring rolls, cocktail spring rolls, chicken spring rolls, beef spring roll, shrimp spring rolls, fresh spring rolls, spring roll frozen,fried rolls etc
Capacity: 3500 uchun 4000 pieces an hour
Material: Food grade stainless steel 304.
Heating Method: Electric heating 380V 50HZ 3ph, transformer is needed for different voltage.
Automatic Spring Roll Production Line Application
What is a Spring Roll?
A spring roll is a thin pastry wrapper filled with various ingredients such as vegetables, meat, or seafood, bean paste etc, then folded and rolled. Spring rolls are either fried or baked until crispy. Originating in China, spring rolls have evolved and are now popular worldwide, with variations like egg rolls, lumpia (in the Philippines), and samosas (in South Asia). They are often served as appetizers or snacks, pairing perfectly with dips and sauces.
These delicate, fried or baked spring rolls stuffed with savory fillings are a staple in many restaurants and homes. Biroq, the traditional method of making spring rolls by hand is labor-intensive and time-consuming. To modernize the spring rolls production, our fully automatic spring roll production line line automates the spring roll making process, enhancing efficiency and consistency.
Who will be needing the automatic spring roll production line?
Spring roll making machine is versatile and find applications in various settings:
- Food Manufacturing Plants: Perfect for large-scale production, spring roll making machine can churn out 2000 uchun 9000 pieces of spring rolls per hour, meeting the demands of food manufacturers.
- Restaurants and Food Service Providers: For eateries looking to offer fresh, homemade spring rolls without the labor cost, spring roll machines are an ideal solution. They ensure consistent quality and reduce preparation time. The favorite choice is Model DT-SR4000, Capacity 3500 uchun 4000 pieces an hour.
Spring Roll Production Line Introduction
The spring roll making machine is a technological marvel that automates the production of spring rolls, from pastry sheet formation to stuffing filling, forming and rolling. These machines leverage advanced engineering to replicate the manual process with precision and speed, transforming a labor-intensive task into a streamlined, industrial-scale operation.
The fully automatic spring roll plant includes batter mixer, batter storage tank, spring roll pastry baking part, wrapper cooling fans, stuffing feeding part, air-blowing type folding part, and rolling part.
Even though, spring roll automatic machine can customized for spring rolls weight 15g to 100g. Besides, it also customize for spring roll sizes, for example the mini spring rolls dia. 2cm and length 5cm, and large spring rolls dia. 5cm and length 20cm. Other weight and size can be customized. Biroq, one production line is normally customized for one size and one weight of spring rolls to keep end product uniform and consistancy.
Spring Roll Production Line SR-DT4000 Processing Flow Chart
Fully automatic spring roll production line including batter mixer 100L, spring roll pastry baking machine, stuffing given devices, air blowing type folding devices, spring roll wrolling devices.
- Batter Mixer / Batter beater: 100L volume
- Wrapper Baking System: Includes batter storage tank, batter feeding and wrapper molding, and rotating baking Reel. The wrapper is customized and adnormal shape. Besides, thickness of wrapper is adjustable to meet desired weight of wrapper.
- Stuffing Given part: Our advantage is to realize vegetable stuffings, meat stuffings and mixture of meat and vegetable stuffings together in one production line, by changing the stuffing mold. What is more, the stuffing amount is adjustable to get perfect ratio of pastry and stuffings.
- Air blowing folding devices: It decides the length of spring rolls, so it is adjustable too so as meet length of spring rolls.
- Spring Roll Rolling Devices: There are wheels on this part to adjust diameter of spring rolls.
There is control box and PLC control pannel to set baking time, speed, stuffing amount automatically. So, normally, we customize the production line at factory to based on customer recipe, spring roll weigh and size. All these data set and programmed in computer so that customer can open the production and run the line easily.
Spring Roll Automatic Machine Specification
Machine Name and Model: DT Spring Roll Machine / Fully Automatic Spring Roll Production Line DT-SR4000
Capacity: 3000pcs to 4000pcs an hour (taken 35to 40g spring roll size dia. 2.6cm, length 9cm)
Materiallar: Food grade stainless steel materials 304.
Water Proof grade: IPX5 (except baking part)
Heating Method: Electric heating
Voltage: 380V 50HZ 3ph. different voltage needs transformer.
Wrapper Shape: Abnormal shape customized.
Spring Roll Weight: 15g to 100g, customizable.
Stuffing Materials: Needs paste type stuffings, such as bean paste stuffing, meat and vegetable stuffings, vegetable stuffings, cheese stuffings, chicken stuffings etc.
Remark: For vegetable stuffings, they needs to be dewatered vegetables to avoid water dripping during stuffing giving process which might leads to inaccuracy in spring roll weight.
Spring Roll Automatic Machine Parameter
Batter Mixer 100L
Voltage | Power | Mixing Speed | Capacity |
380V 50HZ 3ph | 3kW | Up to 2900r/min | 100L /Batch (15min) |
Spring Roll Making Machines on Model DT-SR4000
Voltage | Heating Power | Pneumatic | Stable Capacity | Dimension | Net Weight |
380V 50HZ 3ph | 60kW | 0.6 to 0.8mpa | 3500-4000pcs/h | 9000*1400*2000mm | 2900kg |
Spring Roll Making Machine Features
High-Efficiency:
Compared to traditional manual wrapping, automatic spring roll machines can produce a large number of spring roll wrappers in a short period of time, greatly improving production efficiency. This is undoubtedly a huge advantage for the catering industry and food processing industry.
Precise Control:
Modern automatic spring roll machines are equipped with advanced control systems(PLC control system) that can precisely control key parameters such as baking temperature and humidity, ensuring the stability of spring roll wrapper quality, stuffing amount to keep sure the end spring roll weight accurate and uniform shape. The precise control guarantees the taste and appearance of spring rolls but also reduces waste.
Diverse Design
DT automatic spring roll machines are customizable special specifications, to make mini spring rolls to giant spring rolls, and different stuffings like vegetables, meat, banana paste, and mixture of vegetable and meat etc. Besides, we have developed models to cover different production ranging from 1000pcs to 2000pcs per hour, 3000 to 4000pcs per hour, 6000 to 7000pcs per hour, 8000 to 9000pcs per hour and higher.
Adjustable Settings
Adjustable settings is customized to meet different customer requirement on size of the spring rolls, the amount of filling, and even the tightness of the wrap, ensuring versatility and precision.
Hygiene and Safety
Spring roll machines are designed with hygiene in mind. The machine is designed and made with food grade 304 stainless steel materials, and waterproof grade IP5 allow water spray to clean the machine from all direction (except baking machine). Easy-to-clean surfaces and materials is to resist the growth of bacteria. Qo'shimcha, there are two worker needed to regularly feed batter and stuffings, adjust parameter and monitor the working process in this line. Eventually it minimizes human contact with the food, reducing the risk of contamination.
Cost-Effectiveness
Investing in spring roll making machines will be paid back soon by its increased production efficiency, reduced labor costs, and minimized food waste
DT Spring Roll Making Machine Manufacturer
1. Consistency in Quality:spring roll making machines produces uniform and accurate size and weight of spring rolls.
2. Durable and Stable in working. It ensure the production capacity and less maintenance cost.
3. Guarantee in service: The machine enjoy 12 months quality guarantee. Besides, we offer Installation Guide, service and whole life technical support, and whole life spare part supply.
4. More value to customer: DT food machine offers complete production line machine solution, and Spring Roll wrapper recipes to you to help your food business startup and succeed.
Our spring roll production line is popular to use in Germany, Poland, United Kingdom, France, United States, Austrilia, Indonesia, Saudi Arabia, Mexico, Argentina etc. Besides, the spring roll wrapper production line, lumpia wrapper machine and samosa sheet making machine is also very demanding in Thailand, Philippines, Indonesia, Italy etc.
DT Spring Roll Machine Price
When it comes to automatic spring roll making machines, “DT Spring Roll Machine” is a well-known brand in the market, and the price of DT Spring Roll Machine is not fixed and is according to following factors.
Model and Tailored Made Components
To meet customer business capacity, we have different models with production ranged from 1000pcs an hour to 9000pcs an hour and higher. And we accept the customized brands requirements for electrical Custom brand requirements for electrical and pneumatic components to meet each food factory requirement. They affect the spring roll making machines price greatly.
Functions and Configuration
Spring roll maker is required to meet each customer end product, in terms of spring roll size, weight and various stuffing materials requirement. For special size of spring roll, and stuffing materials, the spring roll machine function is required customized to meet these requirements. Additional customized cost is required. Besides, due to customer factory site or kitchen space limit, we have to design the production line layout to meet same.
Therefore, when choosing DT Spring Roll Machine, you should consider the production capacity of your need, the stuffing materials and end product dimension and weight etc. and your factory voltage and space factors. Communicate with our technical specialist and get more consultancy now.
How to use spring roll making machine ?
The use of fully automatic spring roll machine enable making spring roll simple and efficient. And user shall follow the user manual and operation book. Here is production process in spring roll making factory
Machine preparation
Place the spring roll machines on stable and ground level floor, connected to stable power source. Run few trial tests on each function before officially starch production.
According to the instructions, the well mixed batter is added to batter tank, and preheat the the spring roll sheet making machine about 30 minutes, and the specific time may vary by model.
Food preparation
The freshness and hygiene of the ingredients greatly affect the quality and taste of spring rolls. Therefore, the ingredients must be carefully selected, vegetable washed, meat grinded. Vegetable stuffings needs to be dewatered and meat needs to be without fiber, this to ensure the consistent stuffings giving and accurate in end product weight.
Operation technique
When all is ready to go, all the operation shall follow the operation book and adopt preset parameter and settings.
With the above steps and precautions, you can easily use the automatic spring roll mechanism to make delicious spring rolls.
Which flour is best for spring roll ?
Spring roll wrapper is super thin in thickness, smooth in surface, and egg-less wrapper. And Ingredients are wheat flour or rice flour, salt, and water.
The Low-gluten flour is referred to use in automatic spring roll wrapper forming machine. Low-gluten wheat flour refers to wheat flour with a moisture content of 13.8% and a crude protein content of less than 9.5%.
Related Machines
Lumpia Shanghai Maker Machine DT-SR8000, Spring Roll Wrapper Machine, mini spring roll fryer.
